What Are the Environmentally Friendly Technologies in the Weaving Process?
The use of recycled fibers such as recycled polyester and recycled cotton helps reduce dependence on virgin resources.
1. Application of Eco-Friendly Fibers
- Recycled Fibers: The use of recycled fibers such as recycled polyester and recycled cotton helps reduce dependence on virgin resources.
- Bio-based Fibers: Bio-based fibers, such as polylactic acid (PLA) fiber, are adopted due to their biodegradability and reduced environmental impact.
- Natural Fibers: Preference is given to natural fibers like organic cotton and hemp fiber, reducing the use of synthetic fibers.
2. Green Weaving Technologies
- Dye-Free Coloration Technology: Using micro-nano embedded spinning technology for coloration directly during the spinning process, eliminating the need for traditional dyeing and significantly reducing water consumption and wastewater generation.
- One-Piece Weaving Technology: Applying one-step forming technology in home textile weaving to produce three-dimensional, finished products directly from the loom, avoiding cutting and sewing processes and minimizing waste.
- Digital Design and Production: Utilizing CAD software for virtual fabric design reduces paper sample usage and resource waste caused by repeated revisions.
3. Energy and Emission Reduction Technologies
- High-Efficiency Energy-Saving Equipment: Adopting low-energy dyeing and finishing equipment and high-efficiency water-saving textile machines to reduce energy consumption.
- Wastewater Treatment and Reuse: Using technologies such as fluidized bed reactors to treat wastewater from water-jet looms, achieving a reuse rate of over 90% and significantly reducing wastewater discharge.
- Energy Recovery and Utilization: Biogas generated during the treatment process is used as an energy source for power generation or heating, improving overall energy efficiency.
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